Hatcheries

On-site handling solutions for hatchery by-products

Hatcheries generate animal-origin by-products that require controlled handling, storage, and treatment as part of daily operation. These streams may include unhatched eggs, reject eggs, eggshells, and other biological material that must be managed under strict operational and regulatory conditions. We develop integrated processing concepts for hatcheries that need reliable on-site or centralized treatment solutions for these material streams.

Poultry farming context for hatcheries

Built around hygiene, logistics, and continuous operation

Hatchery environments require processing systems that fit existing hygiene protocols, production rhythm, available utilities, and site logistics. Raw material condition, storage time, moisture content, and daily volume all influence the right treatment concept. A reliable solution starts with understanding how the hatchery operates before defining the processing route, thermal treatment requirements, output handling, and integration with existing operations.

From biological by-products to manageable outputs

With the right treatment route, hatchery by-products can become safer, more manageable material streams for further handling or approved downstream use. Depending on local regulations and project requirements, treated outputs may support organic fertilizer production or energy recovery. We support these projects with integrated shredding, sterilization, and thermal processing concepts designed around real hatchery operating conditions.

Chickens in a poultry farming context for hatcheries

How WALDT can help

WALDT is a specialized engineering and technology partner for animal by-product processing projects.
01

Assessment

The first step is to understand the hatchery operation, the material stream, and the intended treatment route.

  • Type and volume of hatchery by-products
  • Daily operational rhythm and variability
  • Material handling and storage conditions
  • Site layout, utilities, and logistics
  • Target output route and product specifications
  • Local regulatory and environmental requirements
02

Technology Study

A Technology Study provides the technical basis for defining the right hatchery processing concept.

  • Raw material and volume assessment
  • Treatment route evaluation
  • Mass balance calculations
  • Sterilization and thermal processing requirements
  • Site and layout constraints
  • Utility requirements
  • Preliminary system configuration
  • Yield, energy consumption, operational costs, and total cost of ownership (TCO) assumptions
03

System architecture and layout planning

The hatchery processing concept is developed as one connected industrial system.

  • Material intake and preparation
  • Integrated solution design
  • Thermal processing integration
  • Output handling and storage
  • Utilities, automation, and process control
  • Odour and environmental considerations
  • Layout and maintenance access planning
04

Implementation and support

WALDT supports the project beyond design and planning.

  • Engineering support during project development
  • Procurement and integration support
  • Installation supervision
  • Commissioning and start-up support
  • Operator and maintenance training
  • Performance validation
  • Spare parts and preventive maintenance support
  • Long-term technical assistance

Related processes

Industrial process equipment before milling and homogenization
01

Milling and homogenization

Material preparation solutions for creating a more uniform animal by-product stream, supporting stable thermal treatment, separation, and downstream processing.
Poultry feathers as raw material for feather processing
02

Feather processing

Feather processing concepts for turning feather streams into high-quality protein meal through the right thermal route, process integration, and quality-focused handling.
Industrial equipment for animal by-product shredding
03

Animal by-product shredding

Integrated size reduction solutions for preparing animal by-product streams for consistent downstream processing.

Other applications​